Amazon Prime Air is seeking a Senior Hardware Reliability Engineer to define and lead reliability strategy for hardware used in airborne systems. You will develop reliability requirements, test methodologies, and environmental qualification programs while partnering with engineering teams to improve drone hardware reliability throughout the product lifecycle.
Working across drone system development and multiple engineering disciplines, you will lead design-for-reliability activities, verification planning, environmental and accelerated-life testing, and complex failure investigations. You will use test and field data to characterize failure mechanisms, quantify risk, and develop statistical models that predict product lifetime and reliability.
The ideal candidate combines strong cross-functional engineering fundamentals with demonstrated technical leadership. You must be able to communicate complex technical findings clearly, produce high-quality engineering documentation, and influence decisions across design, test, manufacturing, quality, and supplier teams.
See your work take flight and help make history in autonomous aviation. If you are passionate about creating reliable hardware for demanding airborne applications, we want to talk to you.
This position may require a deemed export control license for compliance with applicable laws and regulations. Placement is contingent on Amazon’s ability to apply for and obtain an export control license on your behalf.
Key job responsibilities
Own hardware reliability strategy across architecture, qualification, production, and field operations
Define quantitative requirements, success criteria, and validation plans based on mission profiles, environmental conditions, and service life
Lead design-for-reliability activities, including risk assessments, DFMEA, reliability block diagrams, and design reviews
Develop environmental, accelerated-life, and reliability-growth programs for airborne hardware, with test methods and acceptance criteria for temperature, vibration, shock, humidity, and ingress
Architect scalable test frameworks, fixtures, instrumentation, automation, and data systems
Apply Weibull analysis, design of experiments, confidence bounds, and accelerated-life models to quantify risk and predict product lifetime, and analyze qualification, production, and fleet data to prioritize improvements
Lead FRACAS and multidisciplinary root-cause investigations, driving corrective actions with design, systems, test, manufacturing, safety, quality, operations, and supplier teams
Provide data-driven recommendations in design and qualification reviews, maintain traceable hardware configurations and decisions, and serve as the hardware reliability authority across Prime Air, setting reliability standards and supplier controls and mentoring engineers
